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2004 to 2008 F-150 and Mark-LT
4.2L, 4.6L and 5.4L equipped F-150s and Mark-LTs.


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  #151  
Old Thu, March 19th, 2009, 12:22 AM
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I don't see any reason why the painted PVC shouldn't work. Just be sure to use a paint intended for plastics and it should be fine.
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  #152  
Old Thu, March 19th, 2009, 08:51 AM
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I know it will work...I just didn't want to have to mess with painting it.
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  #153  
Old Thu, March 19th, 2009, 10:29 AM
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Quote:
Originally Posted by jimmyv13 View Post
I know it will work...I just didn't want to have to mess with painting it.
Look at it this way. Now you can pick any paint color you would like! Or maybe just black.

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  #154  
Old Thu, March 19th, 2009, 10:03 PM
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Quote:
Originally Posted by jimmyv13 View Post
I know it will work...I just didn't want to have to mess with painting it.
When I said it should work I was thinking in terms of the outer diameter. Anyway you should be fine. :o
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  #155  
Old Fri, March 20th, 2009, 10:46 AM
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Quote:
Originally Posted by kd4crs View Post
When I said it should work I was thinking in terms of the outer diameter. Anyway you should be fine. :o
I might be confusing the two different types of pipe here. Is there a difference in the white and black pipes? When I went to Lowe's the DWV stuff they showed me was corrugated and flexible. They didn't know what I was talking about when I asked for a rigid DWV pipe, much like the white PVC, but in black.
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  #156  
Old Fri, March 20th, 2009, 12:01 PM
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I don't know how well the corrugated pipe would work. What I've seen has fairly thin walls, and, if the outside diameter is right for the bellows, then it might have trouble fitting into the fender hole. However, it's not that expensive, and if it looks like it might work, I say give it a try. If it fits, it will work just fine.

The white PVC pipe is Sch 40, and has fairly thick walls. Dimensionally, it is identical to the black ABS pipe that I used.

There is little or no stress on this part of the intake. You can use just about anything that gives you the "tube" effect there.

- Jack
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  #157  
Old Fri, March 20th, 2009, 12:32 PM
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I didn't want to use the corregated stuff since it's not smooth inside and that may disrupt the air flow....and it doesn't look as good as the smooth sch 40 pipe.
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  #158  
Old Fri, March 20th, 2009, 12:43 PM
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There is "straight" sewer pipe that is schedule 20 PVC, usually used for septic systems. It's gonna half to 2/3s thinner than schedule 40 and much more flexible. It may be flexible enough to squeeze into the oblong shape in the inner fenders. If it couldn't be squeezed into fitting in the hole you wouldn't have enough material to shape it into fitting though.

Ya'll gotta keep in mind that these Lowes, Home Depot folks generally aren't "from the trade" so they might not be familiar with the products and/or what their intended purposes are.

FWIW, my local Lowes had the PVC test caps that AgentOrange used in his build. I used a 2" and a 1.5" test cap. Need to go back and get a 1" plug for the other hole.

I'll post a couple of pix when i get the plug but I've trimmed the rims off the caps & I'll do the same to the plug along with cutting it short so it doesn't project so far into the intake's air stream. Gives it a pretty clean look.

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Last edited by txarsoncop; Sat, March 21st, 2009 at 12:41 AM. Reason: Plug size needed to be smaller...
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  #159  
Old Fri, March 20th, 2009, 01:10 PM
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The guy at Lowe's told me to not screw with the intake on any vehicle "the manufacturer builds them like that for a specific reason"...after I told him what I was doing with it. I said, "Well, my reasons are different than Fords". He didn't offer much help.
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  #160  
Old Fri, March 20th, 2009, 01:19 PM
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Oh yeah, I wouldn't tell them anything like that because you might end up with some hard core enviromentalist or something. I always leave it vague and tell them it's for a "project i'm doing..."

bill
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