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-   -   I just got a 2002 7.3L Crew Cab! :D (http://forum.gopowerhungry.com/showthread.php?t=6929)

ticopowell Tue, September 27th, 2011 10:45 PM

so good news and bad news, good news: I figured out why my truck had a the vibration... bad news: I figured out that I have a BROKEN U-joint. The dust cover that Dave pointed out is hanging because that is where the joint is broken. I went out and got new u-joints and I am going to install them this weekend... :/ I hope it doesn't take too long, anyone have any ideas on how long it will take to do all 5?

907DAVE Wed, September 28th, 2011 12:07 PM

If you have never done them before, should take an hour or two.....but if you have the help of someone who has.....under an hour from start to finish.


Couple tips:
  • Be sure to mark the shafts before you bang the old joint out, this way it stays balanced.
  • Grease zerks always point towards the driveline.
  • Pay very close attention when installing the caps, one needle bearing that "falls down" will ruin your day.
  • Be sure to "burp" the joint if they are tight after installing the clips. This is done by striking the driveline near the joint with a hammer. They should move freely without any tight spots.
  • When greasing the newly installed joints, make sure grease comes out of every cap.
  • Patience, patience, patience.

Good Luck!

ticopowell Wed, September 28th, 2011 11:17 PM

so I got the rear driveshaft and u-joints taken out, and all put back in, and there are no more vibrations! the problem is that the front driveshaft has a weird u-joint that I can't really do anything with... :/ The workers at the shop said to bring it to a driveline specialist to get the 2 joints replaced.
The good news is that my u-joint wasnt "broken" it just wasn't greased for idk how long... :(. Here is a picture :)
http://forum.gopowerhungry.com/membe...ut-u-joint.jpg
It is a good thing i replaced that one, at least I think so, I just want to get the last 2 done without any more trouble... :/.
Well I am going to get my phoenix now that I know my u-joints can handle it. I am also going to grease up everything I can in my truck so I won't have to worry about it again :D.

907DAVE Thu, September 29th, 2011 12:19 AM

Good job!

I am surprised that joint went out again, it has been changed at least once already. The factory joints seem to last a long time.

How many miles were on the truck?

ticopowell Thu, September 29th, 2011 02:11 AM

Yeah i was wondering about those joints... but i don't think it matters how new they are if they run out of grease... lol :D
and it has 173k miles... so I guess the originals should have been greased more often as well...

cj45lc Thu, September 29th, 2011 12:43 PM

I believe the originals didn't have grease fittings, so like Dave said that one was replaced at some point. What does the front drive shaft have a double cardigan joint in it ?
If the fronts are still good remember the old saying "if it ain't broke, don't f with it" or I guess you could use the other saying "if it ain't broke, fix it 'til it is"
personally I like the first saying....lol

ticopowell Thu, September 29th, 2011 01:01 PM

Yeah most of the joints haven't had grease fittings, and I agree that it it ain't broke don't fix it, but I already took it out and halfway apart before I realized that I couldn't finish it, so I'm kinda out of luck lol :(

cj45lc Thu, September 29th, 2011 07:51 PM

sounds like you have my luck...lol
does it have a double cardigan on the front drive shaft ?
at least you shouldn't have to worry with u-joints for quite some time

ticopowell Wed, December 7th, 2011 02:53 PM

I just saw this thread again, lol, yes it has the funny double cardigan joint. I got it replaced at a shop and I have the phoenix installed and it works great! :D, I just need a new battery now :(. any thoughts on replacing the battery? should I do just the bad one, or is it recommended to do both?

907DAVE Wed, December 7th, 2011 07:56 PM

Change both, and use Motorcraft battery's.

You'll thank me later.


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