After I wired everything in I checked beam alignment and everything seemed perfect so I pulled the lights back out to finish them up.
I ended up running a bead of Jb around the projector lens just in case.
I then took the housings and smeared all the original sealant back into the groove using a heat gun and a pocket screwdriver.
After I removed original reflector thingy it left a small hole in the lens, so I cut it up a bit to fill in the hole.
After everything was re-assembled they went back in the oven to re-seal the two half's.
It was time to finally complete them by installing the lights and finish sealing everything up. This is the only part I could not find a real clean solution for, but thing it will work fine.
I used some of this "dum dum" stuff to seal the projectors to the housing.
It works into the gaps easily, but for those who have not played with it before....be sure to wet your fingertips first.....its some sticky sh!t.
Here is what it looked like before they went back in.
Everything back together.
This is the beam "pattern" before I took it down the road for the first time.
Its hard to tell from the picture, but the design of the beam cutoff left a dark spot it the center of the road. I adjusted the passenger side light up a bit to fill that void, and this is what I ended up with.
