Power Hungry Performance Forum  

Go Back   Power Hungry Performance Forum > Ford Super Duty & Excursion > 2003 to 2007 6.0L Power Stroke Diesel

2003 to 2007 6.0L Power Stroke Diesel
6.0L Power Stroke Diesel equipped Super Duty and Excursion.


Reply
 
Thread Tools Display Modes
  #1  
Old Thu, July 15th, 2010, 10:30 PM
MJ365 MJ365 is offline
Whopper
 
Join Date: May 2010
Location: Duluth, MN
Posts: 20
MJ365 is on a distinguished road
Default EGR Delete Q's

For those with egr deletes on their trucks, did anyone have the problem with the boost dropping off when the egr is disabled? I originally had the egr blocked when I got the truck but had to re-enable it when the flash came out that checked for egr operation so I didn't have the boost and power loss issue. Now that I rolled my truck back to the original strat I figured I could go back to the way I had it and block it off. Problem is, even with it rolled back it still throws the egr codes and loses power when it is blocked and the valve is dummied up bolted one of the intake elbow bolts. Maybe there is a trick to it I did before that I can't remember. Any help will be appreciated.
__________________
2004 F-350 XLT 6.0 Diesel 4X4 04/04 Build
PHP FICM & Rolled Back ECM/TCM
Reply With Quote
  #2  
Old Sat, July 17th, 2010, 11:59 PM
Jeremy's Avatar
Jeremy Jeremy is offline
Spark Plug Inhibited
 
Join Date: Dec 2008
Location: Utah & Montana
Posts: 206
Jeremy is on a distinguished road
Default

We have emmisions testing here so I have the EGR blocked, not deleted. I can't say that I noticed a drop in Boost pressure after the mod.
__________________
19 F-350 6.7 Auto
16 F-350 6.7 Auto
05 Excursion 6.0, Auto, PHP Atlas 40 FICM, ARP Studs VXBC6(truck PCM)
00 F-350 7.3, 12 Speed, PHP Gryphon, PHP hydra, DAC3
95 F-Superduty 7.3 DI, Auto, Mechanics Truck
94 F-Superduty 7.3 DI, 5 speed, Flatbed
Reply With Quote
  #3  
Old Mon, July 19th, 2010, 01:57 AM
MJ365 MJ365 is offline
Whopper
 
Join Date: May 2010
Location: Duluth, MN
Posts: 20
MJ365 is on a distinguished road
Default

I guess mine is really "blocked" as well. Made a plug for the egr hole and the valve is still hooked up just outside the intake doing nothing. If I can get it figured out I will pull the egr cooler and weld a disc in the inlet then the valve can be where its supposed to be and still doing nothing. With the egr operational boost is 26 pounds WOT empty. With it blocked boost flatlines at 20 pounds and will not go higher. It is a very noticable loss in power on top.
__________________
2004 F-350 XLT 6.0 Diesel 4X4 04/04 Build
PHP FICM & Rolled Back ECM/TCM
Reply With Quote
  #4  
Old Mon, July 19th, 2010, 07:17 AM
StripperDJ's Avatar
StripperDJ StripperDJ is offline
tech man
 
Join Date: Jun 2010
Location: Toccoa GA
Posts: 77
StripperDJ is on a distinguished road
Default

sounds like you may have a leak somewhere.I would start there first.
__________________
Is in the php shop .. the best way to contact me is by email ......
brad@phptune.com looking foward to hearing from and helping all of you.
Brad Scott PHP
Reply With Quote
  #5  
Old Mon, July 19th, 2010, 06:11 PM
MJ365 MJ365 is offline
Whopper
 
Join Date: May 2010
Location: Duluth, MN
Posts: 20
MJ365 is on a distinguished road
Default

No signs of leakage anywhere. Blocked off egr results in DTC's p0401 and p0404 while only disconnecting the egr connector I get p0401 and p0405. Boost limits to 20psi either way.
__________________
2004 F-350 XLT 6.0 Diesel 4X4 04/04 Build
PHP FICM & Rolled Back ECM/TCM
Reply With Quote
  #6  
Old Mon, July 19th, 2010, 08:12 PM
StripperDJ's Avatar
StripperDJ StripperDJ is offline
tech man
 
Join Date: Jun 2010
Location: Toccoa GA
Posts: 77
StripperDJ is on a distinguished road
Default

well after some homework that i had to do with this problem, and let me say i have seen alot of this same problem...even with tuning with some of the lateter strats the egr valve MUST BE PLUGED UP EVEN IF THE VALVE IS A DUMMY !!!!!!!... if the valve is not plugged up the vvt will not work properly and will not let the turbo spool right..do you have the egr valve plugged up ???
__________________
Is in the php shop .. the best way to contact me is by email ......
brad@phptune.com looking foward to hearing from and helping all of you.
Brad Scott PHP
Reply With Quote
  #7  
Old Mon, July 19th, 2010, 11:30 PM
MJ365 MJ365 is offline
Whopper
 
Join Date: May 2010
Location: Duluth, MN
Posts: 20
MJ365 is on a distinguished road
Default

I have a plug in the egr hole machined to match the egr valve dimensions with the o-rings in place to block the flow into the intake. The egr valve itself is plugged in to the harness but I have it bolted to the intake elbow where it can do it's thing without polluting my engine. I have one more thing to try I'll report back when I test it out.
__________________
2004 F-350 XLT 6.0 Diesel 4X4 04/04 Build
PHP FICM & Rolled Back ECM/TCM
Reply With Quote
  #8  
Old Tue, July 20th, 2010, 02:03 AM
MJ365 MJ365 is offline
Whopper
 
Join Date: May 2010
Location: Duluth, MN
Posts: 20
MJ365 is on a distinguished road
Default

Tried a different egr valve hooked to the harness with my blocker in place to see if the position sensor was bad and it does the same thing. Only after a few miles of driving code P0401 pops up and the commanded egr duty cycle goes to 0% and under WOT boost is limited to 20psi.
I know my truck originally didn't have this problem. I ran with it blocked for a long time without issue until I got reflashed when at the dealer for the trans update and apparently that flash was the one where the ecm started going into the supposed "EPA" mode when P0401 is set. I figured rolling back the strategy should've eliminated this issue but it hasn't. Bill set it back to a VXBC4 from the VXBC9 that I had which we figured should've been the original but maybe it should be earlier still.
__________________
2004 F-350 XLT 6.0 Diesel 4X4 04/04 Build
PHP FICM & Rolled Back ECM/TCM
Reply With Quote
  #9  
Old Thu, July 22nd, 2010, 12:37 PM
MJ365 MJ365 is offline
Whopper
 
Join Date: May 2010
Location: Duluth, MN
Posts: 20
MJ365 is on a distinguished road
Default

I haven't been able to get around this in any way. If I was to buy a Gryphon CS could a custom tune be made to eliminate the egr strategy altogether? Seems like I found a good excuse to buy one.
__________________
2004 F-350 XLT 6.0 Diesel 4X4 04/04 Build
PHP FICM & Rolled Back ECM/TCM
Reply With Quote
  #10  
Old Thu, July 22nd, 2010, 01:43 PM
cleatus12r's Avatar
cleatus12r cleatus12r is offline
F Your Yankee Blue Jeans
 
Join Date: Jan 2009
Location: Somewhere in Montana
Posts: 2,655
cleatus12r is a name known to allcleatus12r is a name known to allcleatus12r is a name known to allcleatus12r is a name known to allcleatus12r is a name known to allcleatus12r is a name known to all
Default

One way or another, I will get an answer for you.
__________________
Tuning, flashing, burning chips, and repairing all aspects of 7.3L Powerstrokes.
SEVEN 7.3L-powered vehicles in the driveway. Two didn't come that way from the factory!
Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 06:22 AM.


All Contents Copyright 2008-2024, Power Hungry Performance